Controls

Hydraulics

Your Custom HPU Partners: From Compact to High-Flow Systems

For heavy equipment OEMs, hydraulic power units are more than a machine component, but the heartbeat of machine performance. Investing in advanced design, proven power density, and fully functional testing is what ultimately create smoother machine operation, reduced downtime and a more reliable solution for your operators. GS Global Resources excels in designing and building hydraulic power units (HPUs) tailored to diverse applications, from compact bunker units to massive industrial systems. These units span pump flows from 0.5 GPM to over 1,000 GPM, pressures up to 5,000 PSI, and hydraulic reservoir sizes from 1 liter to 1,000 gallons. This versatility ensures precise matching to customer needs, whether for single actuators or complex multi-function operations.​

Range of Capabilities

Smaller units suit low-duty tasks like truck cab tilts on fire trucks, featuring 12/24V DC motors, hand pump backups, and integral valves for space-constrained environments. Larger systems handle high-flow, continuous-duty demands with AC motors, variable frequency drives, and advanced pumps like load-sense or horsepower-controlled models for efficiency. On top of selecting the correct motor and pump combination, custom reservoirs can address unique space envelopes, incorporating baffling, and suction/return optimization.

Customization Expertise

Our experienced engineering team evaluate load weights, travel distances, duty cycles, and environmental factors to design hydraulic circuits, motors, and reservoirs tailored to a specific machine and application need. Safety margins adapt to downtime costs, balancing overdesign for reliability against budget constraints, while full-system testing—up to 100% for critical applications—includes hydraulics and controls. And in today’s world of IOT enabled devices and complete connection, integrating advanced diagnostic tools can monitor components like accumulators for predictive maintenance, reducing machine failures and downtime.​

Partnership Benefits

Partnering with GSGR allows OEMs to get turnkey solutions that integrate hydraulics and controls, including complete user interfaces (ie: joysticks and cabs) through one point of accountability. With over 50 years of experience and a wide range of industries served, our team optimizes for efficiency, cost, and performance, providing confidence in field-ready systems. Customers gain a single-source expert that turns application specs into reliable, seamless HPU deployments.

Ready to start the conversation about your next power unit? You can submit information about the project using this web form and a member of our team will reach out, ready to help come up with a customized solution. You can also view an online portfolio of some of our past HPUs.